Commercial & Industrial

Hebel Systems

External Walls

Hebel external wall systems are suitable for projects ranging from low-rise industrial and commercial developments to high-rise offices.

Using caged tongue and groove PowerPanel+, Hebel’s external wall system delivers a high performing thermal and fire-rating solution that’s cost-effective and fast to install. In addition, the system provides effective sound transmission barrier between the external and internal environments of the building.

Starting at a thickness of 125mm the panels are installed vertically or horizontally to steel or concrete structural framing as a non-loadbearing panel wall system. The lightweight nature of the panels compared with pre-case concrete means structural components are reduced and small lifting equipment can be used. For aesthetic appeal the panels can be routed cost-effectively and with extensive design choice. Whether large areas of free flowing design or small areas of simple architectural shadow lines or intricate variable depth routing for a truly sculptured look, the Hebel routing can be done without the costly limitations of precast moulds and heavyweight construction requirements.

Hebel Systems

Internal Walls

The Hebel PowerPanel+ internal wall system provides a solid and slender non-loadbearing wall for use in commercial applications such as between offices, around toilets and between industrial units as a fire wall with an FRL up to 4 hours.

The caged steel-reinforced PowerPanel+ panels range in thickness from 100 to 300mm offering solidity, durability and security without the constrictions of masonry products such as bricks and concrete. The system is quick to install, easy to achieve NCC fire and acoustic compliance and produces minimal waste especially when panels are made to order.   panels connected to slabs or steel frames. Quick and easy to install, the system achieves a fire rating of up to 4 hours.

Hebel Systems

Fire Tunnels

The PowerPanel+ Fire Tunnel System utilises the exceptional fire resistant properties of caged steel reinforced Hebel panels. The system is constructed using 125mm thick wall panels, supported by a steel frame and Hebel ceiling panel section (150 – 200 thick panels), which encloses the fire tunnel.

By utilising the same product to construct the walls and ceiling and engaging one contractor to construct both elements, the process is simpler and quicker than conventional methods.

Hebel Systems

Intertenancy Walls

Hebel Intertenancy Wall Systems provide solid and secure walls that maximise floorspace, minimise costs and risks – while delivering long-term value.

These systems are simple to specify with only two types of plasterboard lining to be considered for most system types – standard or moisture resistant.

Hebel Intertenancy Wall Systems include walls with concealed water services on one side and both sides, with a system for large services applications such as shower mixers in both apartments – all maximising floorspace.

Systems have also been specially designed by CSR Hebel for bathroom pods to provide maximum design efficiency, while minimising wall thickness. This is achieved through the combination of onsite constructed Hebel elements with off-site manufactured bathroom pod walls. The Hebel PowerPanel wall leaf construction is the fire-rated element and can be installed from one side only, while the two systems combined provide the acoustic performance.

Hebel Systems

Corridor Walls

Hebel Corridor Wall Systems maximise floor space and provide solid secure walls for services located on one side between common areas and apartments. These walls typically require a minimum sound insulation of Rw = 50 dB which Hebel Corridor Wall Systems easily achieve and a minimum fire rating level of -/60/60 – well-surpassed by CSR Hebel with a fire rating level of -/90/90 for wall heights up to 3.3 metres and -/120/120 for walls up to 4.65 metres (vertically) when caged tongue and groove PowerPanel is used.

CSR Hebel has also designed a hybrid system for corridor walls adjacent to bathroom pods making it easy for architects, designers and builders to specify the most economical systems for each pod project. This is achieved through the combination of onsite constructed Hebel elements with off-site manufactured bathroom pod walls. The Hebel PowerPanel wall leaf construction provides the fire rating and can be installed from one side only, while the two systems combined provide the acoustic performance. For construction, builders and contractors benefit from these well developed systems as they present a much clearer picture of which wall components are required to be built onsite and which elements are already integrated within the bathroom pod walls.

The new Hebel Service Panel is our latest product innovation, a pre-made machined panel that meets compliance requirements and works seamlessly with Hebel’s corridor wall system. Designed to the building’s specification, these pre-made machined panels reduce on-site cutting and drilling. Because they are custom made, they are designed to meet each project’s specific compliance requirements – improving the compliance reliability and build quality of multi-residential construction.

Hebel Systems

Shaft Walls

Robust and proven Hebel Shaft Wall Systems maximise space utilisation and minimise risks and costs in construction. The shaft system for dry areas provides a solid, secure wall with a narrow width around service shafts to dry habitable areas and between scissor stairs. The system for wet areas is designed for general partitions between service shafts and wet areas or shafts adjacent to common areas.

For wall heights higher than 3.3m and up to 4.65m (vertical), caged tongue & groove PowerPanel can be used which will achieve a FRL of -/120/120. This panel can also be installed horizontally to a maximum panel length of 4800mm and to an unlimited height without the need for thin bed adhesive at the panel joints.

Hebel Systems

Services Walls

Single mesh or caged Hebel PowerPanel is used in the Hebel Services Wall Systems to isolate and secure plant rooms from other areas of the building. For tall shaft risers with fire ratings up to 2 hours, PowerPanel can be installed horizontally to an unlimited height without the need for thin bed adhesive at the panel joints. Solid and secure, these systems maximise floorspace and minimise costs and risks.

Hebel Systems

High Rise Facades

Lightweight and strong, Hebel panels can be used for external facade walls in apartments with either hidden or visible edge beams.

PowerPattern offers pre-routed contemporary design collections to bring your creative vision to life.

Creating a high rise facade with Hebel provides substantial cost savings compared to traditional masonry, such as bricks, and is a popular choice with residential developers seeking style and market appeal.

Hebel Systems

Balcony Blades

CSR Hebel has developed a fully engineered slim line balcony blade system for use in high rise residential developments. The blade design has been refined to an overall wall thickness of 200mm. This assists in maximising the usable balcony space, as well as aligning the width with internal walls – an important design aspect.

Hebel Systems

Floors

The Hebel PowerFloor+ flooring system is a loadbearing reinforced flooring system that can span up to 5.85 metres and provides a solid, fully engineered cross-braced floor for residential and commercial construction.  Lightweight, yet strong, and offering enhanced insulation, this system can be laid in place without formwork or support and is trafficable immediately following installation.  The interlocking of panels with grout creates a full fire seal between panels, and combined with Hebel’s unique fire resistant properties, the PowerFloor+ system can achieve FRL’s of up to 3 hours without relying on ceiling systems. Once finished, the floor provides a solid base for a range of floor coverings.