Commercial & Industrial

Designed to meet the needs of the commercial and industrial sectors, Hebel wall and floor systems deliver exceptional value in quality, project efficiency, risk minimisation and cost and time certainty.


From external walls in industrial complexes to intertenancy and corridor walls in hotels, student accommodation and shopping centres, to hygiene walls in food service operations, to load-bearing floors in offices to shaft risers in hospitals, the holistic benefits of Hebel stand the test of time.

Hebel systems are fast to construct, easy to achieve NCC compliance, maximise space utilisation and have the ‘lightweight but solid’ advantage over concrete without the construction and cost constraints.

Applications

Specification Tool
  • External Walls
  • Internal Walls
  • Fire Tunnels
  • Intertenancy Walls
  • Corridor Walls
  • Shaft Walls
  • Services Walls
  • High Rise Facades
  • Balcony Blades
  • Floors

Hebel Systems

External Walls

Hebel external wall systems are suitable for projects ranging from low-rise industrial and commercial developments to high-rise offices.

Using caged tongue and groove PowerPanel+, Hebel’s external wall system delivers a high performing thermal and fire-rating solution that’s cost-effective and fast to install. In addition, the system provides effective sound transmission barrier between the external and internal environments of the building.

Starting at a thickness of 125mm the panels are installed vertically or horizontally to steel or concrete structural framing as a non-loadbearing panel wall system. The lightweight nature of the panels compared with pre-case concrete means structural components are reduced and small lifting equipment can be used. For aesthetic appeal the panels can be routed cost-effectively and with extensive design choice. Whether large areas of free flowing design or small areas of simple architectural shadow lines or intricate variable depth routing for a truly sculptured look, the Hebel routing can be done without the costly limitations of precast moulds and heavyweight construction requirements.

System Application System code FRL Acoustic rating Thermal (r) values Wall width
label PowerPanel+ external wall system for commercial, industrial, retail, apartments System code HEB 2100-2105 Horizontally installed FRL -/240/240 (up to 6000mm wall heights) Acoustic rating Rw = 40 - 51dB (125 - 300mm panels) Thermal (r) values R0.96-R2.06 (125mm to 300mm panels) Wall width 125 - 300mm (single skin panel only)
label PowerPanel+ external wall system for commercial, industrial, retail, apartments System code HEB 2106-2111 Vertically installed FRL -/120/120 (up to 3200mm wall heights) Acoustic rating Rw = 40 - 51dB (125 - 300mm panels) Thermal (r) values R0.96-R2.06 (125mm to 300mm panels) Wall width 125 - 300mm (single skin panel only)

Hebel Systems

Internal Walls

The Hebel PowerPanel+ internal wall system provides a solid and slender non-loadbearing wall for use in commercial applications such as between offices, around toilets and between industrial units as a fire wall with an FRL up to 4 hours.

The caged steel-reinforced PowerPanel+ panels range in thickness from 100 to 300mm offering solidity, durability and security without the constrictions of masonry products such as bricks and concrete. The system is quick to install, easy to achieve NCC fire and acoustic compliance and produces minimal waste especially when panels are made to order.   panels connected to slabs or steel frames. Quick and easy to install, the system achieves a fire rating of up to 4 hours.

System Application System code FRL Acoustic rating Wall width
label PowerPanel+ internal wall system for commercial, industrial, retail, apartments System code HEB 2100-2105 Horizontally installed FRL -/240/240 (up to 6000mm wall heights) Acoustic rating Rw = 40 - 51dB (125 - 300mm panels) Wall width 125 - 300mm (single skin panel only)
label PowerPanel+ internal wall system for commercial, industrial, retail, apartments System code HEB 2106-2111 Vertically installed FRL -/120/120 (up to 3200mm wall heights) Acoustic rating Rw = 40 - 51dB (125 - 300mm panels) Wall width 125 - 300mm (single skin panel only)

Hebel Systems

Fire Tunnels

The PowerPanel+ Fire Tunnel System utilises the exceptional fire resistant properties of caged steel reinforced Hebel panels. The system is constructed using 125mm thick wall panels, supported by a steel frame and Hebel ceiling panel section (150 – 200 thick panels), which encloses the fire tunnel.

By utilising the same product to construct the walls and ceiling and engaging one contractor to construct both elements, the process is simpler and quicker than conventional methods.

System Application System code FRL Wall thickness
label PowerPanel+ Fire Tunnel System for commercial, industrial, hotels, retail, apartments System code HEB 2122 Horizontally installed FRL up to -/120/120 Wall thickness 125mm, dependent on spans with 200mm (DP profile) ceiling panel

Hebel Systems

Intertenancy Walls

Hebel Intertenancy Wall Systems provide solid and secure walls that maximise floorspace, minimise costs and risks – while delivering long-term value.

These systems are simple to specify with only two types of plasterboard lining to be considered for most system types – standard or moisture resistant.

Hebel Intertenancy Wall Systems include walls with concealed water services on one side and both sides, with a system for large services applications such as shower mixers in both apartments – all maximising floorspace.

Systems have also been specially designed by CSR Hebel for bathroom pods to provide maximum design efficiency, while minimising wall thickness. This is achieved through the combination of onsite constructed Hebel elements with off-site manufactured bathroom pod walls. The Hebel PowerPanel wall leaf construction is the fire-rated element and can be installed from one side only, while the two systems combined provide the acoustic performance.

System Application System code FRL Acoustic rating Wall width
label Intertenancy wall for concealed water services one side System code HEB 1072 Dry to Dry FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 50dB   Wall width 185mm
label Intertenancy wall for concealed water services one side System code HEB 1073 Dry to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 50dB Wall width 185mm
label Intertenancy wall for bathroom pod one side System code HEB 1451 Apartment to Bathroom pod FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr ≥50dB Wall width 178mm
label Intertenancy wall for concealed water services both sides System code HEB 1074 Dry to Dry FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 50dB   Wall width 243mm
label Intertenancy wall for concealed water services both sides System code HEB 1075 Dry to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 50dB   Wall width 228mm
label Intertenancy wall for concealed water services both sides System code HEB 1076 Wet to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 50dB Wall width 228mm
label Intertenancy wall for large concealed water services both sides System code HEB 1077 Dry to Dry FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 53dB   Wall width 269mm
label Intertenancy wall for large concealed water services both sides System code HEB 1078 Dry to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 53dB   Wall width 269mm
label Intertenancy wall for large concealed water services both sides System code HEB 1079 Wet to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 54dB Wall width 269mm
label Intertenancy wall for bathroom pod each side System code HEB 1452 Bathroom pod to Bathroom pod FRL -/90/90 for wall heights up to 3.3m Acoustic rating Rw+Ctr ≥50dB Wall width 235mm
label Intertenancy wall for concealed water services one side, bathroom pod other side System code HEB 1453 Apartment to Bathroom pod FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr ≥50dB Wall width 221mm

1 For wall heights higher than 3.3m, caged tongue & groove PowerPanel can be used and will achieve a FRL of -/120/120 for wall heights up to 4.65m (vertically).

Hebel Systems

Corridor Walls

Hebel Corridor Wall Systems maximise floor space and provide solid secure walls for services located on one side between common areas and apartments. These walls typically require a minimum sound insulation of Rw = 50 dB which Hebel Corridor Wall Systems easily achieve and a minimum fire rating level of -/60/60 – well-surpassed by CSR Hebel with a fire rating level of -/90/90 for wall heights up to 3.3 metres and -/120/120 for walls up to 4.65 metres (vertically) when caged tongue and groove PowerPanel is used.

CSR Hebel has also designed a hybrid system for corridor walls adjacent to bathroom pods making it easy for architects, designers and builders to specify the most economical systems for each pod project. This is achieved through the combination of onsite constructed Hebel elements with off-site manufactured bathroom pod walls. The Hebel PowerPanel wall leaf construction provides the fire rating and can be installed from one side only, while the two systems combined provide the acoustic performance. For construction, builders and contractors benefit from these well developed systems as they present a much clearer picture of which wall components are required to be built onsite and which elements are already integrated within the bathroom pod walls.

System Application System code FRL Acoustic rating Wall width
label Corridor wall for concealed water services one side System code HEB 1168 Dry to Dry FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw = 58dB Wall width 180mm
label Corridor wall for concealed water services one side System code HEB 1169 Dry to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw = 59dB Wall width 180mm
label Corridor wall for concealed water services one side with furring channel System code HEB 1170 Dry to Dry FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw = 52dB Wall width 144mm
label Corridor wall for concealed water services one side with furring channel System code HEB 1171 Dry to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw = 53d Wall width 144mm
label Corridor wall adjacent to bathroom pod System code HEB 1450 Corridor to Bathroom pod FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw ≥50dB Wall width 168mm

1 For wall heights higher than 3.3m, caged tongue & groove PowerPanel can be used and will achieve a FRL of -/120/120 for wall heights up to 4.65m (vertically).

Hebel Systems

Shaft Walls

Robust and proven Hebel Shaft Wall Systems maximise space utilisation and minimise risks and costs in construction. The shaft system for dry areas provides a solid, secure wall with a narrow width around service shafts to dry habitable areas and between scissor stairs. The system for wet areas is designed for general partitions between service shafts and wet areas or shafts adjacent to common areas.

For wall heights higher than 3.3m and up to 4.65m (vertical), caged tongue & groove PowerPanel can be used which will achieve a FRL of -/120/120. This panel can also be installed horizontally to a maximum panel length of 4800mm and to an unlimited height without the need for thin bed adhesive at the panel joints.

System Application System code FRL Acoustic rating Wall width
label Shaft walls adjacent to wet or common areas System code HEB 1211 Shaft to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 34dB Wall width 88mm
label Shaft walls adjacent to wet or common areas System code HEB 1212 Shaft to Common FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 33dB Wall width 88mm
label Shaft walls adjacent to wet or common areas System code HEB 1213 Shaft to Wet FRL -/120/120 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 34dB Wall width 88mm
label Shaft walls adjacent to wet or common areas System code HEB 1214 Shaft to Common FRL -/120/120 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 34dB Wall width 88mm
label Shaft walls adjacent to bathroom pod System code HEB 1454 Shaft to Bathroom pod FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr ≥25dB Wall width 145mm
label Shaft walls adjacent to dry habitable rooms System code HEB 1208 Shaft to Dry FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 40dB Wall width 131mm
label Shaft walls adjacent to dry habitable rooms System code HEB 1210 Shaft to Wet FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw+Ctr = 37dB Wall width 116mm

1 For wall heights higher than 3.3m, caged tongue & groove PowerPanel can be used and will achieve a FRL of -/120/120 for wall heights up to 4.65m (vertically).

Hebel Systems

Services Walls

Single mesh or caged Hebel PowerPanel is used in the Hebel Services Wall Systems to isolate and secure plant rooms from other areas of the building. For tall shaft risers with fire ratings up to 2 hours, PowerPanel can be installed horizontally to an unlimited height without the need for thin bed adhesive at the panel joints. Solid and secure, these systems maximise floorspace and minimise costs and risks.

System Application System code FRL Acoustic rating Wall width
label Services walls for walls up 3.3 metres high System code HEB 1400 Bare shaft FRL -/90/90 for wall heights up to 3.3m1 Acoustic rating Rw = 33dB Wall width 75mm
label Services walls for walls with 2 hour fire rating up to 4.65 metres high System code HEB 1207 Bare shaft FRL -/120/120 for wall heights up to 4.65 Acoustic rating Rw = 33dB Wall width 75mm

1 For wall heights higher than 3.3m, caged tongue & groove PowerPanel can be used and will achieve a FRL of -/120/120 for wall heights up to 4.65m (vertically).

Hebel Systems

High Rise Facades

Lightweight and strong, Hebel panels can be used for external facade walls in apartments with either hidden or visible edge beams.

Creating a high rise facade with Hebel provides substantial cost savings compared to traditional masonry, such as bricks, and is a popular choice with residential developers seeking style and market appeal.

System Application System code FRL Acoustic rating Thermal (r) values Wall width
label Facade with hidden slab System code HEB 2000 External to Internal FRL -/120/120 external fire source only Acoustic rating Rw+Ctr = 36dB, Rw = 45dB Thermal (r) values 3.15 winter
2.94 summer
Wall width 230 +mm coatings
label Facade with visible slab System code HEB 2001 External to Internal FRL -/180/180 external fire source only Acoustic rating Rw+Ctr = 36dB, Rw = 45dB Thermal (r) values 3.15 winter
2.94 summer
Wall width 230 + coatings

Hebel Systems

Balcony Blades

CSR Hebel has developed a fully engineered slim line balcony blade system for use in high rise residential developments. The blade design has been refined to an overall wall thickness of 200mm. This assists in maximising the usable balcony space, as well as aligning the width with internal walls – an important design aspect.

System Application System code FRL Acoustic rating Wall width
label Balcony blade between balconies of different SOUs System code HEB 2002 External to External FRL N/A Acoustic rating N/A Wall width 201 +mm coatings

Hebel Systems

Floors

The Hebel PowerFloor+ flooring system is a loadbearing reinforced flooring system that can span up to 5.85 metres and provides a solid, fully engineered cross-braced floor for residential and commercial construction.  Lightweight, yet strong, and offering enhanced insulation, this system can be laid in place without formwork or support and is trafficable immediately following installation.  The interlocking of panels with grout creates a full fire seal between panels, and combined with Hebel’s unique fire resistant properties, the PowerFloor+ system can achieve FRL’s of up to 3 hours without relying on ceiling systems. Once finished, the floor provides a solid base for a range of floor coverings.

System Application System code FRL Acoustic rating Thermal (r) values Floor thickness (mm)
label PowerFloor+ system on steel frame System code HEB 2150 FRL -/180/180 (for 200mm or 250mm thick panels from below only) Acoustic rating Rw+Ctr = 50dB (as a built up system only. Contact CSR Hebel for further details). Thermal (r) values R0.92 (150mm thick panel only at dry density) to R1.54 (150mm thick panel only at dry density) Floor thickness (mm) 150 - 250mm
label PowerFloor+ system on masonry or concrete walls System code HEB 2151 FRL -/180/180 (for 200mm or 250mm thick panels from below only) Acoustic rating Rw+Ctr = 50dB (as a built up sysem only. Contact CSR Hebel for further details). Thermal (r) values R0.92 (150mm thick panel only at dry density) to R1.54 (150mm thick panel only at dry density) Floor thickness (mm) 150 - 250mm

Hebel Stories Be inspired by the versatility of Hebel

Hebel PowerFloor+ making construction quicker & easier

Hebel PowerFloor+ is a lightweight, cost effective alternative to concrete or Bondek flooring allowing builders and specifiers to create additional levels in a building and not being limited to weight restrictions. 

Eddie Jaroc explains the long and successful alliance between CSR Hebel and Bitly Holdings

Charlie Bitar describes how Hebel walls ensure a fine dining experience

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